Mechanical,surface morphological and multi-objective optimization of tribological properties of V2O5 doped lead calcium titanate borosilicate glass ceramics

In the 55[(Pb_xCa_1−x).OTiO₂]-44[2SiO₂.B₂O₃]-1V₂O₅ system, various experimental studies were performed to obtain the mechanical and tribological properties of synthesized glass ceramics (GCs). The surface morphological study and elemental analysis were carried out using scanning electron microscope (SEM) followed by EDAX. The tribological measurements were also performed; based on Taguchi's L₂₅ orthogonal array, considering different GC compositions, sliding speeds and loads. The signal to noise (S/N) ratio was used to identify the influencing parameters on minimizing wear coefficient (k) and coefficient of friction (COF). To improve the tribological properties, the modeling of output responses was performed using response surface methodology (RSM) that was being used for multi-objective optimization using a Pareto optimality approach i.e. Genetic Algorithm (GA). The experimentally achieved k and COF were compared with the earlier work that carried out by the authors for germanium (Ge) doped GC samples. It is observed that the various mechanical properties (Vickers hardness, 29 GPa, Young's modulus, 1808 MPa, and compressive strength, 221 MPa) improved significantly in comparison to the Ge doped GC samples. The improved mechanical and tribological properties of the synthesized GC can be used as a coating material for the structural alloys and machine tool slides in view of its effective wear and corrosion resistance.     

Study on inhomogeneous cooling behavior of extruded profile with unequal and large thicknesses during quenching using thermo-mechanical coupling model

The interfacial heat transfer coefficient between hot profile surface and cooling water was determined by using inverse heat conduction model combined with end quenching experiment. Then, a Deform-3D thermo-mechanical coupling model for simulating the on-line water quenching of extruded profile with unequal and large thicknesses was developed. The temperature field, residual stress field and distortion of profile during quenching were investigated systematically. The results show that heat transfer coefficient increases as water flow rate increases. The peak heat transfer coefficient with higher water flow rates appears at lower interface temperatures. The temperature distribution across the cross-section of profile during quenching is severe nonuniform and the maximum temperature difference is 300 °C at quenching time of 3.49 s. The temperature difference through the thickness of different parts of profile first increases sharply to a maximum value, and then gradually decreases. The temperature gradient increases obviously with the increase of thickness of parts. After quenching, there exist large residual stresses on the inner side of joints of profile and the two ends of part with thickness of 10 mm. The profile presents a twisting-type distortion across the cross-section under non-uniform cooling and the maximum twisting angle during quenching is 2.78°.     

Progressive fracture processes around tunnel triggered by blast disturbances under biaxial compression with different lateral pressure coefficients

To investigate the progressive fracture processes around a tunnel triggered by static stress and dynamic disturbance, experiments and numerical simulations were performed. The results show that the spatial distributions of acoustic emission (AE) events become very different as lateral pressure coefficients change. The combined effect of static stress and dynamic disturbance causes the damage around the tunnel, and initial stress conditions control the damage morphology. The blast disturbance cannot fundamentally change the damaged area but will deepen the extent of damage and accelerate the failure speed. The more significant the difference between the vertical and horizontal stresses is, the higher the impact on the tunnel by the dynamic disturbance is. The AE activity recovers to a relatively stable state within a short time after the blast and conforms to power-law characteristics.     

石墨烯热电器件栅控特性研究

为了获得一种稳定可控的能源，提出一种栅控石墨烯热电器件。通过对石墨烯通道的载流子输运机理的分析，获得了温度和栅压对通道电阻的影响。依据半经典Mott公式推导了石墨烯塞贝克系数的表达式，同时给出了石墨烯的电导率和热导率模型。最后通过有限元分析(FEA)建模获得不同栅压条件下的器件温度，当栅极电压V_B=0 V时，石墨烯热电器件热端和冷端温度差为30 K；当V_B=6 V时，最大温差达到50 K；当V_B=30 V时，最小温差只有10 K。结果表明，栅压对热电器件的性能有明显的调控性。该研究可为石墨烯热电器件的设计提供理论参考。     

Polymeric Hollow‐Fiber Bundles as Immersed Heat Exchangers

Plastic immersed heat exchangers are used in various applications where chemically neutral and noncorrosive equipment is required. Their potential competitors, namely, polymeric hollow‐fiber bundles, were investigated. Three different fiber bundles were tested as immersed coolers of a hot reservoir. Two types of polypropylene hollow fibers with various outside diameters were employed. Fibers were twisted with different curvature to achieve better distribution and improve natural convection on their outer surface. Calculation by experimental results was compared with the equation for natural convection across the horizontal cylinder, which overestimates heat transfer coefficients and can be applied for only rough estimation. Experimentally achieved pressure drops agreed well with theoretical prediction for laminar flow.     

对称消声器传递损失测量及误差修正

为了提高对称消声器传递损失的测量效率，基于声学理论分析，提出了一种单负载法传递损失计算模型。针对反射系数较大的吸声末端，导致该方法在实际测量中存在较大误差的问题，推导出了一种能够消除测试管道末端反射声波在上、下游形成多次反射的修正公式。通过自制阻抗管进行试验测试，结果表明：在末端声学负载吸声性能良好的情况下，单负载法传递损失计算模型能够精确计算出对称消声器的传递损失；修正公式能够有效地消除末端负载所引起的反射波对传递损失计算的影响，降低对末端声学负载吸声性能的要求，保证单负载传递损失计算模型的适用性。     

Analysis and assessment of a nanoparticle seeded small scale absorption refrigeration system driven by a low‐grade waste heat source

The thermoeconomic behaviour of a nanoparticle seeded single effect LiBr‐H₂O absorption refrigeration system (ARS) is investigated for a small scale application. In the proposed method, alumina nanoparticles with volume concentrations of 3%, 5%, and 7% are dispersed into an aqua lithium bromide solution. The multiobjective heat transfer search algorithm is employed to examine the design trade‐off between the coefficient of performance (COP) and total annualized cost (TAC). To analyze the overall performance of the system, the influence of five design parameters, namely the temperatures of the generator, absorber, evaporator, condenser and heat exchanger pipe diameter, are studied. It is found that with an increase in the COP, the TAC of the system is initially raised marginally, and after that, raised rigorously with further increment. The comparative results indicate that the COP and TAC of the nanofluid based ARS system are increased by about 7% and decreased by about 3.2%, respectively, corresponding to the Pareto points of the base ARS system. A lower break‐even point of about 2.6 years is achieved for the ARS system containing nanoparticles compared to the base ARS system. Overall, the ARS system containing 5% nanoparticles is the best solution from a thermodynamic and economic point of view.     

管状带式输送机在线纠扭托辊的研究与应用

管状带式输送机是一种新型环保的散状物料连续输送设备,在运行过程中受各种因素影响,头、尾过渡段经常会跑偏,管状段经常会扭转,常规停机调偏纠扭方法已不能胜任复杂路线长距离管带机稳定运行的要求。为适应市场发展趋势,设计人员分析了管带机扭转原因,结合纠扭基本原理及常规纠扭方法,新开发出一种在线(不停机)纠扭托辊并投入项目应用。     

Tribological behavior of graphene reinforced chemically bonded ceramic coatings

To investigate tribological behavior of graphene reinforced chemically bonded ceramic coatings at different temperatures, tribological tests at room temperature, 200 °C and 500 °C were carried out. Results show that the fracture toughness and the hardness of the coating are improved with the introduction of graphene. Besides, the friction coefficient of the coating decreases with the addition of graphene at the room temperature and 200 °C. The coating without graphene achieves the similar friction coefficient at all temperatures. However, the coating with graphene achieves the lowest friction coefficient at 200 °C, and achieves the highest at 500 °C. In addition, the wear rate of the coating decreases with the increase of graphene. Besides, the wear rate at 200 °C is almost similar with that at room temperature. In contrast, the wear rate at 500 °C is much larger than those at room temperature and 200 °C. The mechanisms for graphene to decrease the friction coefficient and improve the wear resistance of chemically bonded ceramic coatings at evaluated temperatures are clarified.